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United states stove co. stove - pellet stove user manual
Hide thumbs Also See for KING/ASHLEY PELLET STOVE 5500:
- Manual (49 pages)
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
- Table of Contents
- Safety Precautions
- Specifications
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Dimensions
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Electrical Specifications
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Fuel Considerations
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Safety And Epa Compliance
- Installation
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Installation Options
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Floor Protection
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Clearances
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Venting Requirements
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Maximum Venting Distance
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Pellet Vent Type
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Pellet Vent Installation
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Pellet Vent Termination
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Vent Termination Clearances
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Through The Wall Installation
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Through The Roof/Ceiling Installation
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Outside Air Supply
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Special Mobile Home Requirements
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- Understanding Your Stove
- Control PANEL Overview
- Operation
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Unit Preparation
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Performing Initial Test
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Performing A "Dry Run
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Start-Up Procedure
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Shut Down Procedure
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Daily Operation
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Safety And Convenience Features
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- Maintenance
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Exhaust System
See AlsoKing 5502M Remote Thermostat -
Interior Chambers
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Ash Disposal
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Check And Clean The Hopper
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Main Door Gaskets
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Blower Motors
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Painted Surfaces
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Glass
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Fall Start-Up
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Spring Shutdown
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Yearly Servicing
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- Trouble Shooting
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- Repair Parts Diagram/List
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Models 5500, 5500M, 5500Xl: Parts Diagram/List
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- Wiring Diagram
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Quick Links
- 1 Control Panel Overview
- 2 Trouble Shooting
- 4 Repair Parts Diagram/List
- Download this manual
S
C
U
S
King/Ashley Pellet Stove
5500
Please read this entire manual before installation and use of this appliance. Failure to follow
these instructions could result in property damage, bodily injury, or even death.
Contact your local building or fire officials about restrictions and installation inspection
requirements in your area.
Save these instructions.
UNITED STATES STOVE COMPANY • 227 INDUSTRIAL PARK ROAD • SOUTH PITTSBURG, TENNESSEE 37380 • WWW.USSTOVE.COM
USSC
UNITED STATES STOVE COMPANY
Owner's Manual
FOR TECHNICAL ASSISTANCE:
"Keeping North America Warm Since 1869"
5500XL
PHONE: (800) 750-2723
models 5500/5500M/5500XL
5500M
FAX: (423) 837-2109
Part No.: 851641
E
1
Table ofContents
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Table of Contents
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Summary of Contents for United States Stove KING/ASHLEY PELLET STOVE 5500
- Page 1 Contact your local building or fire officials about restrictions and installation inspection requirements in your area. Save these instructions. UNITED STATES STOVE COMPANY • 227 INDUSTRIAL PARK ROAD • SOUTH PITTSBURG, TENNESSEE 37380 • WWW.USSTOVE.COM FOR TECHNICAL ASSISTANCE: USSC “Keeping North America Warm Since 1869” 5500XL Owner’s Manual...
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Page 2: Table Of Contents
TABLE OF CONTENTS ... 2 SAFETy PrECAuTiONS ... 3 SPECiFiCATiONS ... 4 HeatingSpecifications ... 4 Dimensions ... 4 ElectricalSpecifications ... 4 FuelConsiderations ... 4 SafetyandEPACompliance ... 4 iNSTALLATiON ... 5 InstallationOptions ... 5 FloorProtection ... 5 Clearances ... 6 VentingRequirements ... 7 MaximumVentingDistance ... -
Page 3: Safety Precautions
IMPORTANT:Readthisentiremanualbeforeinstalling and operating this product. Failure to do so may resultinpropertydamage,bodilyinjury,orevendeath. Properinstallationofthisstoveiscrucialforsafeand efficientoperation. Install vent at clearances specified by the vent manufacturer. Donotconnectthepelletventtoaventservingany otherapplianceorstove. Do not install a flue damper in the exhaust venting systemofthisunit. Useofoutsideairisnotrequiredforthisunit. -
Page 4: Specifications
Heating Specifications HeatOutput Heating Capacity Fuel Burn Rate BurnTime(lowestsetting) HopperCapacity BTUoutputwillvarydependingonthequalityoffuel.UsePFIlistedfuelsforthebestresults. Heatingcapacitywillvarydependingonfloorplanlayoutofyourhome,degreeofinsulation,andtheoutsidetemperature. Pelletsizemayeffecttheactualrateoffuelfeedandburntimes.Fuelfeedratesmayvarybyasmuchas20%.UsePFIlistedfuelforbestresults. Dimensions Height Width Depth Weight Electrical Specifications Electrical Rating Watts(operational) Watts(igniterrunning) FuEL CONSidErATiONS Your King/Ashley stove is designed to burn premium hardwood pellets that comply withAssociation of Pellet Fuel Industriesstandards.(Minimumof40lbsdensitypercubicft,1/4”to5/16”diameter,lengthnogreaterthan1.5”,notless than8,200BTU/lb,moistureunder8%byweight,ashunder1%byweight,andsaltunder300partspermillion).Pellets thataresoft,containexcessiveamountsofloosesawdust,havebeen,orarewet,willresultinreducedperformance. -
Page 5: Installation
iNSTALLATiON OPTiONS Read this entire manual before you install and use your King/Ashley stove. Failure to follow instructions may result in property damage, bodily injury, or even death! (See specific installation details for clearances and other installation requirements) AFreestanding Unit—supportedbypedestal/legsandplacedonanon-combustiblefloorsurfaceincompliancewith clearancerequirementsforafreestandingstoveinstallation. -
Page 6: Clearances
CLEArANCES YourKing/Ashleystovehasbeentestedandlistedforinstallationinresidential,mobilehome,andalcoveapplications inaccordancewiththeclearancesgiveninFIGURES3-5andTABLE1. NOTE: Distance “C” on the left-hand side of your King/Ashley stove may need to be greater than the mini- mum required clearance for suitable access to the control panel. FigurE 3 SIDEWALLCLEARANCES PARALLELINSTALATION FigurE 5 ALCOVECLEARANCES Installation PARALLEL A-Backwalltounit B-Sidewalltoflue... -
Page 7: VentingRequirements
vENTiNg rEquirEMENTS Install vent at clearances specified by the vent manufacturer. Do not connect the pellet vent to a vent serving any other appliance or stove. Do not install a flue damper in the exhaust venting system of this unit. ... -
Page 8: VentTerminationClearances
vENT TErMiNATiON CLEArANCES: Minimum4-footclearancebeloworbesideanydoororwindowthatopens. Minimum1-footclearanceaboveanydoororwindowthatopens. Minimum3-footclearancefromanyadjacentbuilding. Minimum7-footclearancefromanygradewhenadjacenttopublicwalkways. Minimum2-footclearanceaboveanygrass,plants,orothercombustiblematerials. Minimum3-footclearancefromanforcedairintakeofanyappliance. Minimum2-footclearancebelowevesoroverhang. Minimum1-footclearancehorizontallyfromcombustiblewall. Mustbeaminimumof36-inchesabovetheroofand24-inchesabovethehighestpointortheroofwithin10-feet. Installation USSC... -
Page 9: ThroughTheWallInstallation
Installation ThrOugh ThE wALL iNSTALLATiON (RECOMMENDEDINSTALLATION) Toventtheunitthroughthewall,connectthepipeadapter totheexhaustmotoradapter.Iftheexhaustadapterisat least18-inchesabovegroundlevel,astraightsectionof pelletventpipecanbeusedthroughthewall. YourKing/Ashleydealershouldbeabletoprovideyou withakitthatwillhandlemostofthisinstallation,whichwill includeawallthimblethatwillallowtheproperclearance throughacombustiblewall.Onceoutsidethestructure,a 3-inchclearanceshouldbemaintainedfromtheoutside wallandacleanoutteeshouldbeplacedonthepipewith a 90-degree turn away from the house. At this point, a 3-foot(minimum)sectionofpipeshouldbeaddedwitha horizontalcap,whichwouldcompletetheinstallation(see FIGURE7). A support bracket should be placed just below the terminationcaporoneevery4-feettomakethesystem morestable.Ifyouliveinanareathathasheavysnowfall, itisrecommendedthattheinstallationbetallerthan3-feet to get above the snowdrift line. This same installation... -
Page 10: OutsideAirSupply
OuTSidE Air SuPPLy (optional) Dependingonyourlocationandhomeconstruction,outsideairmaybenecessaryforoptimalperformance. Metalpipe(solidorflexible)mustbeusedfortheoutsideairinstallation.PVCpipeisNOTapprovedandshouldNEVER beused. Awindshieldovertheterminationoftheoutsideairpipeora90-degreeelboworbendawayfromtheprevailingwinds MUSTbeusedwhenanoutsideairpipeisinstalledthroughthesideofabuilding.TheoutsideairterminationMUST beatleast1-footawayfromtheexhaustsystemtermination. TheoutsideairpipeonyourKing/Ashley stoveis17/8”OD.Theoutsideairconnectingpipemustbeatleast17/8”ID. TheoutsideairconnectionusedMUSTNOTrestricttheamountofairavailabletoyourstove.Theoutsideairconnecting pipemustbeasshortandfreeofbendsaspossible,anditmustfitover,notinside,theoutsideairconnectiontothestove. FigurE 8 EXHAUST/INLETLOCATIONS SPECiAL MOBiLE hOME rEquirEMENTS WARNING! - DO NOT INSTAll IN A SlEEPING ROOM CAUTION! - THE STRUCTURAl INTEGRITy OF THE MObIlE HOME FlOOR, WAll, AND CEIlING/ROOF ... -
Page 11: Understanding Your Stove
Understanding your stove How your stove works YourKing/Ashley stoveutilizesainclinedaugerfuelfeedsystemthatisoperatedbyamicroprocessorcontrolleddigital circuitboard.Thedigitalcircuitboardallowstheinclinedaugerfuelfeedsystemtoruninatimer-based,non-continuous cycle;thiscyclingallowstheaugertorunforapredeterminedperiodofseconds.Theaugerpushespelletsupachute locatedatthefront/bottomofthehopperwhichinturnfallsthroughanotherchuteintotheburnpot.Yourstoveisequipped withanautomaticignitionsystemthatshouldignitethefuelwithin5-10minutesfrompressingtheONbutton.Aspellets entertheburnpotandignite,outsideairisdrawnacrossthefuelandheatedduringthecombustionprocesswhichis thenpulledthroughtheheatexchangerbytheexhaustmotorordraftfan.Asthestoveheatsup,roomairiscirculated aroundtheheatexchangerbymeansofaroomairblower,distributingwarmairintotheroom. Theamountofheatproducedbythestoveisproportionaltotherateofthefuelthatisburned,andthisrateiscontrolled bythe“HEATRANGE”setting.Inordertomaintaincombustionofthefuelatadesiredrate,theairprovidedtotheburn chamberbytheexhaustordraftfanmustbemaintainprecisely.Toolittleairwillresultinaflamethatisnon-energetic orlazy.Ifthefuelcontinuestoflowwithtoolittleairforlongenough,theburnpotwillfillwithtoomuchfuelandthefire willsmotherout.Tomuchairwillresultinaflamethatisoveractiveoraggressive.Theflameinthissituationistypically veryblueatthebottomandresemblesablowtorch.Ifthissituationcontinues,thefuelintheburnpotwillbeconsumed andthefirewillgoout. Matchingtheamountofairrequiredforpropercombustiontothefuelrateistheprimaryobjectiveineffectivelyburning pelletsofvariousbrandsandqualitiesinyourstove.Theairtofuelratiocanbeadjustedtoallowalmostanyfuelquality toburneffectivelybyfollowingtheproceduresdetailedintheremainderofthismanual. Becauseaforceddraftpressureisrequiredforthecombustionprocessinsideyourstove,itisextremelyimportantthat theexhaustsystembeproperlyinstalledandmaintained.And,thatwhenoperatingyourstove,youmakesurethatthe viewingdoorisproperlysealed. 4 Digit Display FigurE 10 DIGITALCONTROLPANEL Up / Down Buttons : Heat Range Room Fan Auto Mode... -
Page 12: Control Panel Overview
TurningtheheaterON/OFF,aswellasadjustmentsforthefuelfeedrateandroomfanspeedareperformedbypressing theappropriatebutton(s)onthecontrolpanelwhichislocatedonthelowerleft-handsideofyourheater. Thisunitcanbechangedbetweenanautomaticoperationoramanualoperation.Thecontrollercomesdefaultinthe automaticmode. ON/OFF • Pressingthe“ON”buttononthecontrolpanelwillbeginthestart-upsequencefortheheater.Fuelwillbeginto feedthroughtheaugerfeedsystemafter3minutes.Pressingandholdingthe“ON”buttonwillrotatetheauger continuouslyuntilbuttonisreleased,whichfeedsadditionalfuel. Pressingthe“OFF”buttononthecontrolpanelwillcausetheheatertoenteritsshut-downsequence.Thefuel feedsystemwillstoppullingfuelfromthehopperand,oncethefiregoesoutandtheheatercoolsdown,thefans willstoprunning. hEAT rANgE • Pressingthe“HeatRange”arrows,upordown,willadjusttheamountoffuelbeingdeliveredtotheburnpot. • drAFT FAN Thedraftfan(exhaust)willcomeonassoonasthe“ON”buttonispressed.Thefanwillautomaticallyadjustit* speedinaccordancetotheheatrangesetting.However,thisspeedcanbemanuallyoperatedbypressingthe “DraftFan”arrowsupordown.“DraftFan”whenpressed,thedisplaywillshow“Df-A”,whichisautomatic.Press thearrowsagaintoadjustfanspeed.Whentheheaterisinthemanualmode,theoptionalthermostatwillnot properlycontroltheunit.WhenadjustingtheDraftFansetting,tryonly1settingaboveorbelowtheheatsetting.It isbettertoleavethestoveintheautomaticmode. rOOM FAN • Theroomfanwillcomeononcetheunithasreachedoperatingtemperature.Bypressingthe“RoomFan”buttons, thedisplaywillshow“Rf-A”whichisautomaticor“Rf-1”through“Rf-9”formanualsettings.Inautomode,theroom fan’sspeedwillautomaticallybeadjustedinaccordancewiththeheatrangesetting.Bypressingthe“RoomFan” uparrow,youcanadjustthefanspeedsettingupto“Rf-9”.Theroomfanmustoperateatalevelgreaterthanor equaltotheheatrangesetting. AuX-USEDTORETURNTHESTOVETOTHEFACTORYSETTINGS • Toreturnthestovetoit’soriginalfactorysettings,pressandholdtheAUXUPandAUXDOWNbuttonssimultaneously for3seconds. AugEr dELAy • The“AugerDelay”buttoncanbeusedtopauserotationoftheAugerforapprox.1minute.Thiscanbecancelledby pressingthe“ON”button.The“AugerDelay”isnormallyusedonlyduringthestartupcycletoslowthefueldelivery downduringtheinitialignition. -
Page 13: Operation
uNiT PrEPArATiON Aftercarefullyunpackingandreadingtheinstructionsforinstallingyourstove,youwillneedtoperformthefollowingsteps: Attachtheincludedspringhandletothedoorhandlebyscrewingitoninarespectivelocation. • Attachtheelectricalcordtothebackofthestovefirst;thenplugitintoa110-voltoutlet(anoutletsurgeprotectoris • highlyrecommended). PErFrOMiNg AN iNTiAL TEST Thistestisusedatthefactorywherethestovesareassembledtotestthefunctionalityofthecontrolandthestove beforetheunitisshipped.Toperformthistest,pressandholdtheOFFandAUGERDELAYbuttonssimultaneouslyfor 3seconds.Toadvancethroughthetest,pressanykeyunlessotherwisenotedintheteststep. ExhaustFanOutputTest–Thedisplaywillshow“drft”.Theexhaustfanisturnedonfullthenreducedtoaleveljust abovethetypicalminimumpressureswitchsetting.TheONLEDindicateswhetherthepressuresensorisdetected. Ifthepressureswitchisnotdetected,thefanrampstofullonfortwosecondsthenreturnstothepreviouslyestablished levelifthepressureswitchcloses.IftheDraftFanFuseisnotblownandthefusedetectioncircuitisfunctioning, theDraftFanLEDwillbelitandtheotherthreetoprowLEDswillbeoff. RoomFanOutputTest-Thedisplaywillshow“rfan”.Theroomfanisturnedonfull.IftheRoomFanFuseisnot blownandthefusedetectioncircuitisfunctioning,theRoomFanLEDwillbelitandtheotherthreetoprowLEDs willbeoff. IgnitorOutputTest-Thedisplaywillshow“ignt”.Theignitormotoristurnedonfull.IftheIgnitor(AUX)Fuseisnot blownandthefusedetectioncircuitisfunctioning,theAuxLEDwillbelitandtheotherthreetoprowLEDswillbeoff. AugerOutputTest-Thedisplaywillshow“augr”.Theaugermotoristurnedonfull.IftheAugerFuseisnotblown andthefusedetectioncircuitisfunctioning,theHeatRangeLEDwillbelitandtheotherthreetoprowLEDswillbeoff. HopperSwitchTest–Thedisplaywillshow“hppr”.The“ON”LEDislit.Ifthehopperswitchisopen(lidisopen), the“HEATRANGE”LEDwillturnon.Ifthelidisclosed,the“HEATRANGE”LEDwillbeoff. ThermostatInputTest–Thedisplaywillshow“stat”.Ifthethermostatinputisclosed,theONLEDwillturnon, otherwiseitwillbeoff. FluegasThermistorTest–ThedisplaywillshowthefluegastemperatureindegreesF. ACFrequencyTest-DisplaysthemeasuredACFrequencyinhertzfollowedbytheletter‘H’. WatchdogReset–Thewatchdogtimeristestedtoensurethattheboardcanbereset.Themessage“BYE”is displayeduntilthewatchdogresetstheboard. PErFOrMiNg A “dry ruN” Performa“dryrun”onyourstovepriortomakingtheexhaust/inletconnectionsandstartingyourstoveforthefirsttime. CheckthatthereisNOfuelorANYforeignmaterialinthehopperorburn-pot. -
Page 14: Start-UpProcedure
STArT-uP PrOCEdurE Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while it is in use. Verifythatthehopperiscleanandfreeofforeignmatter. -
Page 15: DailyOperation
dAiLy OPErATiON The hopper and stove top will be hot during operation; therefore, you should always use some type of hand protection when refueling your stove. Never place your hand near the auger while the stove is in operation. ... -
Page 16: InteriorChambers
Maintenance iNTEriOr ChAMBErS Periodicallyremoveandcleantheburnpotandtheareainsidetheburnpothousing.Inparticularitisadvisabletoclean outtheholesintheburnpottoremoveanybuildupthatmaypreventairfrommovingthroughtheburnpotfreely.Remove thetwo(2)platesoneachsideoftheburnpothousingandcleanoutthatrearchamber. Ifavacuumisusedtocleanyourstove,wesuggestusingavacuumdesignedforashremoval.Someregularvacuum cleaner(i.e.shopvacs)mayleakashintotheroom. ASh diSPOSAL Ashesshouldbeplacedinametalcontainerwithatightfittinglid.Theclosedcontainerofashesshouldbeplacedon anoncombustiblefloororontheground,wellawayfromallcombustiblematerials,pendingfinaldisposal.Iftheashes aredisposedofbyburialinsoilorotherwiselocallydispersed,theyshouldberetainedintheclosedcontaineruntilall cindershavebeenthoroughlycooled. CHECK AND ClEAN THE HOPPER Checkthehopperperiodicallytodetermineifthereisanysawdustorpelletsthatarestickingtothehoppersurface. Cleanasneeded. DOOR AND GlASS GASKETS Inspectthemaindoorandglasswindowgasketsperiodically.Themaindoormayneedtoberemovedtohavefrayed, broken,orcompactedgasketsreplacedbyyourAuthorized“King/Ashley”Dealer.Theglassgaskethasagapatthe bottomfortheairwash. BLOwEr MOTOrS Cleantheairholesonthemotorsofboththeexhaustanddistributionblowersannually.Removetheexhaustblower fromtheexhaustductandcleanouttheinternalfanbladesaspartofyourfallstart-up. PAiNTEd SurFACES Paintedsurfacesmaybewipeddownwithadampcloth.Ifscratchesappear,oryouwishtorenewyourpaint,contact ” Dealertoobtainacanofsuitablehigh-temperaturepaint. yourAuthorized“King/Ashley gLASS Werecommendusingahighqualityglasscleaner.Shouldabuildupofcreosoteorcarbonaccumulate,youmaywish touse000steelwoolandwatertocleantheglass.Intheeventyouneedtoreplacetheglass,onlyhightemperature ” Dealertoobtain ceramicglassofthecorrectsizeandthicknessmaybeused.ContactyourAuthorized“King/Ashley... -
Page 17: Trouble Shooting
Disconnect the power cord before performing any maintenance! NOTE: Turning the ON/OFF Switch to ”OFF” does not disconnect all power to the electrical components of the stove. Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual. ... -
Error Codes and Display Indicators Error Error Code Descrption Err1 Thehighlimittemperaturesensor hastripped. Err2 Stoveranoutoffuelduringnormal operation. Err3 The stove was unable to reach the RoomFanOntemperaturewithinthe startuptime. Err4 Thepowerfailedwhilethestovewas hot, and when power was restored, thefirewasout. Err5 TheAugeroutputfusehasblown. Err6 TheIgnitoroutputfusehasblown. Err7 The Draft Fan (Exhaust Fan) output fusehasblown.
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Page 19: Repair Parts Diagram/List
Parts Diagram/List models 5500, 5500M & 5500XL Model 5500 Item Part No. Title 25490 DoorWeldment 891166 CeramicGlass 891188 GlassRetainer,Top 891186 GlassRetainer,Bottom 25517 Handle,Door 891168 Latch,Door 88082 3/4”RopeGasket Model 5500M/5500Xl Item Part No. Title 25507 FeedDoor 25492 Handle,Door 83506 3/8x11/4RollPin 891067 DoorGlassw/AshleyLogo 88066 5/8”RopeGasket... - Page 20 Parts Diagram model 5500, 5500M and 5500XL Note: All repair parts (other than Cabinet Sides, Hopper Assy., and Door Assy.) are same for models 5500, 5500M and 5500XL. USSC...
- Page 21 Parts List model 5500/5500M/5500XL Item Part No. Title 86624 BurnpotAssembly 86625 HousingAssy,Burnpot 86628 Weldment,ExhaustDuct 86633 Weldment,IgniterTube 80481 IgniterCartridge 25506 Weldment,DoorHinge 69512 DoorAssembly 69518 HopperAssembly(5500) 69522 HopperAssembly(5500XL) 891164 WeldmentAugerHousing 69513 Assy.,BushingRetainerBottom 10.1 891190 Plate,BottomBushing 10.2 891132 Bushing 10.3 83534 Retaining Ring 69514 Assy.,BushingRetainerTop 11.1...
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Page 22: Wiring Diagram
Wiring Diagram USSC... - Page 23 Notes USSC...
- Page 24 This lisT: 1. The parT number 2. The parT descripTion 3. The model number: 5500 5500m 5500Xl 4. The serial number:____________________ united states stove company 227 industrial park road p.o. box 151 south pittsburg, Tn 37380 (800) 750-2723 www.ussTove.com USSC...
This manual is also suitable for:
King/ashley 5500xlKing/ashley pellet stove 5500mKing/ashley 5500m
